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Title: Fatigue Testing of Traffic Signal Poles

Principal Investigator's Name(s): Jay Puckett & Robert Erikson

Project Sponsor: Wyoming Department of Transportation

Project Timeline: June 2005 - May 2007

Program Overview:

Visual inspections were performed by the Wyoming Department of Transportation (WYDOT) and indicated that one-third of approximately 840 traffic signal poles in the state inventory appeared to have fatigue cracks. These crack lengths were estimated to range from 0.25 inches (6 mm) to 20 inches (508 mm). The visual inspections of the in-service signal poles indicated the fatigue cracks usually would initiate in the vicinity of the corners of the box connection and would propagate around the perimeter of the welds attaching the box’s four gusset plates to the pole. The present research includes fatigue testing of connections that are presently used by WYDOT and other local agencies for new traffic signal poles. The research objective is to characterize the fatigue performance of the stiffened connection via laboratory testing using the two typical designs. This work will provide the necessary information to confirm application of those designs in addition to providing information for possible extension of mast-arm lengths with the smaller, more economical and aesthetic connections.


College of Engineering & Applied Sciences